Crystal Instruments Spider-81 Vibration Test Control System
Vibration Controllers · Crystal Instruments Series overview
Spider-81

Crystal Instruments Spider-81 Vibration Test Control System

Fourth-generation modular, scalable vibration controller with 90 dB random control dynamic range, sine loop time under 10 ms and up to 512 channels for limit monitoring.

Made by Crystal Instruments Corporation. Supplied and supported in China by WTC (West Technology Corporation). · Manufacturer page ↗

Overview

The Spider-81 is Crystal Instruments' fourth-generation vibration test controller system, developed for simulating vibration environments with a highly modular, distributed and scalable architecture. It supports large or small electrodynamic, hydraulic and electrically driven shakers with superb control accuracy. Its Spider technology is built into equipment from many shaker makers, including Sentek Dynamics (USA), Shinken and San-Esu (Japan), King Design (Taiwan), Bruel & Kjaer (Europe) and STI (China). The interface supports English, Japanese and Simplified or Traditional Chinese, switchable without reinstallation, and reports are created directly in MS-WORD from system settings or user templates.

Random control delivers precise real-time multi-channel control and analysis with a dynamic range as high as 90 dB; up to 512 channels can be connected and enabled for limit monitoring and data acquisition, with full-sample-rate recording on all input channels regardless of count. A unique hardware design gives a loop time under 15 ms; Black Box mode runs without a PC; non-linear control improves hydraulic shaker accuracy; and Kurtosis control enables Gaussian and non-Gaussian operation. Swept Sine control likewise supports up to 512 channels with a loop time under 10 ms.

Classical Shock control covers half-sine, haversine, terminal-peak and initial-peak sawtooth, triangle, rectangle and trapezoid pulses, with a Transient Control option for imported waveforms. Time Waveform Replication runs an unlimited number of profiles in schedule and enables up to 8 channels for limit monitoring and recording. Sine-on-Random offers free-sweeping (1–12 tones) and harmonic (1–20 tones) modes; Random-on-Random provides up to 12 free sweeping bands; Dual Drives controls two shakers in push-pull or parallel; and Displacement Optimization reduces random-test displacement by 10% to 20% while meeting the target PSD.

Models in this series

ModelInput channelsDynamic rangeDAC resolutionStorage
Spider-80M 16 / 24 / 32 / 48 / 56160 dBFS24 bit
Spider-81 / 81B 160 dBFS24 bit4 GB flash
Spider-101i

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Key features

  • Random control dynamic range up to 90 dB with up to 512 channels for limit monitoring and acquisition
  • Hardware loop time under 15 ms for random, under 10 ms for sine and TWR
  • Sine-on-Random with 1–12 free-sweeping or 1–20 harmonic tones, Random-on-Random with up to 12 bands
  • Dual Drives control of two shakers in push-pull or parallel configuration
  • Displacement Optimization reduces random-test displacement by 10% to 20% while meeting the target PSD
  • Supports electrodynamic, hydraulic and electrically driven shakers, with non-linear control for hydraulic shakers

Applications

  • Random vibration environment simulation for a wide range of products
  • Dual-shaker push-pull and parallel testing of long test articles
  • High-accuracy vibration testing on hydraulic shakers
  • Classical shock and transient waveform replication testing
  • PC-free Black Box production-line vibration screening
  • Vibration laboratories working in multi-language environments

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